Fried green peas (often made from marrowfat peas) are a globally popular snack, loved for their crispy texture and savory flavor. For food manufacturers, this represents a high-margin opportunity. However, producing high-quality, crispy peas requires more than just a fryer; it demands a fully automated Fried Green Peas Production Line.
Are you planning to start a snack factory? Understanding the workflow is the first step. In this article, we break down the essential equipment in a complete green peas processing plant, from raw soaking to final packaging.
The Complete Workflow of a Fried Green Peas Production Line
A standard industrial pea frying line consists of six key stages. Each machine plays a critical role in ensuring the final product is crispy, golden, and flavorful.
Soaking Machine
Function: dried peas are too hard to fry directly. The Peas Soaking Machine is used to rehydrate the dry peas, expanding their volume and softening the texture.
Working principle: the machine uses a water circulation system to ensure even soaking. High-quality models may include temperature control to speed up the absorption process, reducing the soaking time significantly compared to manual methods.
Air Drying and Dewatering Machine
Function: safety and quality. Wet peas cannot go directly into hot oil—it would cause dangerous splashing and lower the oil temperature too quickly, resulting in soggy peas.
Working principle: after soaking, the peas pass through an air-drying/Dewatering Machine. Powerful blowers and a vibrating belt remove surface water efficiently. This step is crucial for ensuring the green peas frying machine operates at peak efficiency and saves energy.
Fritadeira
Function: this is the heart of the Fried Green Peas Production Line. It cooks the peas to a perfect crispness.
Working principle: depending on your capacity, you can choose a Batch Fryer or a Continuous Belt Fryer.
Precise temperature control: our Industrial Peas Fryer maintains a constant oil temperature. This prevents the peas from getting burnt or absorbing too much oil.
Stirring system: ensures every pea is fried evenly, preventing clusters.
Máquina de Desengorduramento
Function: health-conscious consumers dislike greasy snacks. The De-oiling Machine removes excess oil from the surface of the fried peas immediately after frying.
Working principle: it uses centrifugal force (spinning at high speed). This process not only reduces the oil content, making the snack healthier, but also improves the texture, keeping the peas crunchy for longer.
Máquina de tempero
Function: plain peas are good, but flavored peas (Garlic, Sriracha, BBQ) are best-sellers.
Working principle: the Automatic Seasoning Machine (often an octagonal or drum type) rotates the peas while spraying oil or dusting powder spices. The rotation ensures that every single pea is coated evenly with flavor without breaking the fragile fried shell.
Máquina de empacotar
Function: to extend shelf life and prepare the product for retail.
Working principle: the final step involves a Vertical Form Fill Seal (VFFS) machine. It automatically weighs the peas, fills the bag, and seals it. Many lines include nitrogen flushing capabilities to displace oxygen, keeping the fried peas fresh and crispy for months.
Why Invest in Our Green Peas Frying Line?
Choosing the right supplier is as important as understanding the fried green peas production line. At Taizy, we provide turnkey solutions for snack manufacturers.
- Food-grade materials: all parts contacting the food are made of high-quality SUS304 Stainless Steel, ensuring hygiene and durability.
- Alta automação: our automatic green peas making machine line reduces labor costs. One or two operators can manage the entire line.
- Energy efficiency: our advanced heating systems in the fryer utilize energy efficiently, lowering your production costs.
- Customized solutions: whether you need an output of 100kg/h or 2000kg/h, we tailor the line to fit your factory size and budget.
Conclusão
Starting a fried green peas business is a lucrative venture if you have the right technology. From the Soaking Machine to the Packaging Machine, every link in the chain matters.
Ready to launch your snack brand? Contact us today for a professional consultation and a customized quote for your Fried Green Peas Production Line. Let us help you build a factory that succeeds.