Every golden, crispy peanut in its coating has undergone a remarkable journey from field to fork. So how can we consistently and efficiently produce high-quality crispy peanuts?
Many assume the secret lies in a proprietary recipe, but for commercial production, the true key to sustained profitability is a stable, efficient process. Manual, crunchy coated peanut production line is not only inefficient but also struggles to guarantee consistent texture across every batch.
Peanut Kernel Selection
Processing objective: quality begins with the foundation. Selecting uniformly sized, plump peanut kernels free from mold is the first step in ensuring consistent taste and appearance in the final product.
Automation convenience: while raw material screening typically occurs upstream in the production line, having an automated production line enables you to process large volumes of standardized raw materials, laying the groundwork for efficient production from the outset.
Syrup Boiling
Process objective: create the base “coating” for enveloping peanuts. Combine water, sugar, flour, starch, and other recipe ingredients, then heat and simmer into a paste of appropriate consistency.
Automation convenience: manual syrup boiling is prone to scorching and difficult to temperature-control. A professional jacketed kettle perfectly solves this issue. It employs uniform heating via a heat transfer oil or steam jacket, coupled with an automatic stirring mechanism and a precise temperature control system.
This ensures each batch of syrup achieves identical consistency and state.
Peanut Coating
Process objective: to evenly coat each peanut kernel with the prepared batter, forming the foundation for a crispy shell.
Automation advantages: this step best demonstrates the benefits of automation. Within the coating machine, peanuts continuously tumble in the vat while the machine’s spray system evenly distributes the batter.
Compared to manual coating, machine coating ensures:
- Uniformidade: espessura da casca consistente sem aglomerados.
- Alta eficiência: A capacidade de processamento é várias dezenas maior do que o trabalho manual.
- Economia de material: A pulverização precisa minimiza o desperdício de massa.
Fritar
Process objective: core step! High-temperature frying rapidly sets and puffs the shell, turning it golden and crispy while fully unlocking the peanut kernel’s aroma.
Automation convenience: the continuous fryer serves as the “heart” of the entire production line.
It makes the frying process exceptionally simple and controllable:
- Temperatura constante: Um sistema automático de controlo de temperatura garante uma temperatura de óleo constante, eliminando a coloração desigual do produto.
- Temporização precisa: A velocidade ajustável da correia transportadora de malha permite um controlo exato sobre a duração da fritura, garantindo uma crocância ótima.
- Óleo limpo: Um sistema automático de raspagem remove continuamente os resíduos de fritura. Com um sistema de filtração por circulação de óleo, isto estende significativamente a vida útil do óleo de fritura.
Seasoning
Processing purpose: to impart the final signature flavor to the product, such as spicy, seaweed, or mustard.
Automation convenience: manual mixing rarely achieves uniformity. The Seasoning Drum, through 360-degree rotation, ensures every peanut inside is evenly coated with seasoning powder, guaranteeing each piece that consumers enjoy is fully flavored.
Cooling
Processing objective: rapidly dissipate heat after frying to evaporate moisture, lock in crispness, and prevent products from softening.
Automation convenience: the air-cooled conveyor provides a long, efficient cooling channel. Products move slowly along the mesh belt while powerful overhead fans continuously blow air. This rapidly brings items to room temperature before packaging, significantly enhancing production continuity.
Embalagem
Process objectives: seal preservation, extend shelf life, and enter the market with a professional image.
Automation convenience: the fully automatic packaging machine can automatically complete a series of tasks, including weighing, bag forming, filling, sealing, and date printing. It not only operates at high speed with stringent hygiene standards but also ensures precise weight accuracy for each package, enhancing brand image.
Taizy Crunchy Coated Peanut Production Line for Sale
Through these seven steps, you can see how modern production lines have transformed complex food processes into simple, controllable, and efficient modules.
Investing in an automated production line means investing in a reliable system that will continuously generate profits for you.
Explore our fully automated crunchy coated peanut production line now to get detailed equipment solutions and quotes!